Diversified Mfg. Inc.

GENERAL INFORMATION
Company:	Diversified Mfg. Inc.
Address:	410 Ohio St. Lockport, NY 14094
Phone Number:	716-434-5585
Fax Number:	716-434-1757
Website URL:	www.dmimfg.com
Year Founded:	1955
Employees:	50 to 99
PRIMARY CONTACT
First Name:	Doug
Last Name:	Wehrmeyer
Position:	VP of Operations
BNMA INFORMATION
Member Type:	Regular
Date Joined:	January 2010

About Diversified Mfg. Inc.

Company Profile

CORE BUSINESS ACTIVITIES

Diversified Manufacturing Incorporated has been in business since 1955 specializing in the areas of Engineering, Metal Fabrication, Machining, Sheet Metal, Quality, Integration, and Assembly, servicing various local and global industries.

DMI continues to pride ourselves on being cutting edge whether it be in the areas of Engineering, Quoting, Manufacturing or in the various Quality programs such as ISO, TQM, Lean, Kaizen, or Six Sigma.

A detailed equipment list is provided for your review. For further information, please visit our website at www.dmimfg.com.


DETAILED DESCRIPTION OF ACTIVITIES

Production Capabilities includes:

CNC Machining & Turning, Grinding, Laser Cutting, Punching, Bending, Forming, Shearing, Welding, Plasma Cutting, Cleaning, Sand Blasting, Finishing, Assembly, Painting, Stamping, Packaging, Warehousing, JIT and Vendor Managed Inventory capabilities.

Operations:

JobBoss System, Quality Tool Kit, Wireless Environment, (5) network servers, (8) 100Mbit network hubs, (1) T1 router/internet firewall, (1) 100Mbit core switch, (3) LAN segments, (36) Exchange e-mail accounts, and (57) LAN user accounts.

Engineering Capabilities:

DMI has a full range of Engineering services that include Solid Works, COSMOS, CAMWorks, Auto Cad, Striker, fabriWIN, Compress, Focal Point DNC System by Cimnet, Factorynet DNC system by Intercim, Mechanical/Stress Engineering, and Project Management for any of your Machining, Fabrication, or Sheet Metal needs.

FACILITIES

Total Floor Space 120,275 sq. ft.

Plant Capacity 108,240 sq. ft.

Overhead Cranes 30-ton capacity with 16’ clearance


EQUIPMENT LIST

Cutting, Burning, Preparation of Metals:
* LVD - SIRIUS 3015 Plus Laser Processing Cell, GE Fanuc E-Series Laser Source (resonator) with “Solid State Electronic Excitation”, 3 axis with flying optics, Repetitive Accuracy +/- .0008”, Positioning Accuracy +/- .002”/40”, Simultaneous Axis Speeds up to 3900”/minute, Shuttle Tables with Tower Automation Ready, Flat Sheets from .001” through 1.0” thick, Etching and Plasma Detect Enabled, Plate Size max 60” x 120”, Z Axis 4” Travel, Tube Cutting Capabilities
* CNC Burn Table – 10’ x 25’ window, 4 torch capacity, carbon steel 12” thick maximum, stainless steel 1 ½” thick maximum
* CNC Tube Cutting System – Continuous feed cutting of raw material 20’ in length, up to 12” diameter round and to 3/8” maximum thickness, angles, holes, shapes of any size accurately in minutes
* Gasco Track Burner
* Gullco KAT Cutting Unit
* Arcair N-5 Arcair-Matic Gouging Torch
* Gullo Plate Beveler - ½” maximum
* Pullmax Plate Beveler – ¾” maximum
* Iron Worker #3
* Hyd-Mech Saw (M-20A) - mitre 90-30, infeed capacity 40” wide x 30” high
* Peerless Accumatic Bandsaw – infeed capacity 12” wide x 16” high
* Marvel 8 Automatic Feed Vertical Bandsaw – 16” cutting depth x 20” high
* (2) Do-All Vertical Friction Bandsaws
* Select Vertical Bandsaw
* Petralozzi – Radial Cut-Off Saw
* Marathon – Manual Cold Saw, Versagraph Series

Punch Press:
* Strippit – CNC 1500H30 turret
* Strippit – Super 30 ton

Brakes:
* Pacific – 400 ton 16” open height x 16’0” bed length
* Niagara Hydraulic – 175 ton with back gauge
* Cincinnati – 150 ton 10’0” bed length with back gauge
* Chicago – 11 ton 4’0” bed length
* Amada – 80 ton with 6’0” bed length

Presses:
* Watson Stillman – 100 ton straightening press
* Nugier – 60 ton
* Wiederman Turret – with two arbors

Shears:
* Accushear – 10’0” x 1/4” mild steel capacity
* Lodge and Shipley – granite surface 8’0” x 3/16” mild steel capacity

Rolls:
* Branch Hydraulic – 1” thick x 10’0” long capacity
* Comeq – 3/8” thick x 8’0” long capacity
* Niagara – power with 48” long capacity
* Niagara – 1 land with 40” long capacity
* 3” Diameter – power 16 gauge x 40” capacity
* Diarco – hand 12” long capacity

Riveter:
* Chicago – Pneumatic PEM setting
* Pemsetter

Oven:
* Baking - 550’ gas (5’x 5’ x 6’)

WELDING QUALIFICATIONS:
• ASME CODE SECTION VIII DIVISION I “U”, & “R” STAMPS
• ASME POWER PIPING B31.1 “PP”
• PRESSURE EQUIPMENT DIRECTIVE (PED)
• MANUFACTURING LICENSE OF BOILER AND PRESSURE VESSEL PEOPLES REPUBLIC OF CHINA
• AISC SIMPLE STEEL BRIDGE STRUCTURES
• AWS STRUCTURAL CODE B2.1, D1.1, D1.5, D1.6 & NYS DOT

Material Processed:
* Carbon steel, stainless steel, aluminum, copper, magnesium, monel, inconel, nickel, titanium, & copper-nickel

Processes:
* GTAW-TIG, GMAW-MIG, FCAW-Flux Core, SMAW-Stick, SAW- Submerged Arc, Silver Solder, Brazing, Copper Welding, Inertia Welding, & Stud Welding

Welding Machines:
* (6)SMAW, (12)GTAW (AC/DC), & (14)GMAW/FCAW

Submerged Arc Welding Machines:
* L Tech 1200 AMP – Complete with head flux system
* Lincoln NA3N – Mounted on an Aronson arm 80” x 84” high

Spot Welders:
* Miller – 20 KVA 1 phase
* Alphill – (2) 30 KVA electric timer
* TRW Spot welder TR-850)


Positioning Equipment:
* Atlas – 200# (2)
* MBC – 200#
* Reiner – 200#
* Aronson – 300#
* Ransome – 300#
* Mark V – 3000#
* Aronson – 3000# (2)
* Aronson – 4400#
* Aronson – 4500#
* Aronson – 5000# geared elevation

Welding Manipulators:
* Aronson – 12’0” reach x 12’0” maximum height with AVC, Digital Wire Feed, Magnetic arc Controls, Seam Tracking
* Mark V – Carriage Travel Type, 9’0” reach x 8’0” maximum height

Inertia Welders:
* Caterpillar – Model 150

STANDARD MACHINING EQUIPMENT

Manual Lathes:
* Enco – 12” swing x 36” between centers
* Clausing – 14” swing x 46” between centers, 8” swing over carriage, 1 5/8” hole through spindle
* Nameson – 17” swing x 33” between centers, 9” swing over carriage, 2” hole through spindle
* Nardini – 40” swing x 320” between centers
* Lodge & Shipley – 120” swing x 220” between centers specialty lathe
* Cadillac Lathe – 30” swing x 84” between centers

CNC Lathe:
* Mazak – 30” swing, Mazatrol T-2 Control
* Okuma – 18” swing with live tooling
* Mori Seiki – CL-25 – 17.7” swing

Vertical Turret Lathes (VTL):
* Webster Bennett – CNC Funuc series O-T control, 72” swing x 41” height
* Shibaura – 78” swing x 59” height, with Mimik Dynatrace attachment
* Bullard – 36” swing x 36” height, with Allen Bradley control
* Bullard – 36” swing x 36” height, with Allen Bradley control

Vertical Milling & Drilling Machines:
* Bridgeport – (4) Manual, (2) with ITEC Digital Measuring System
* Top Well – CNC machining center, 13” x 4’0” table
* Cincinnati – CNC automatic tool change machining center, 20” x 42” table
* OKK – CNC automatic tool change machining center, 21 ½” x 51” table
* Awea – CNC automatic tool change machining center, 43” x 78” table
* Monarch – CNC automatic tool change machining center, 30” x 78” table
* Hurco – CNC automatic tool change machining center, 20” x 30” table

Horizontal Milling & Drilling Machines:
* Cincinnati – CNC machining center, X = 40” Y = 40” table 20” x 40”
* Cincinnati – CNC machining center, X = 100” Y = 40” table 31” x 100”
* Cincinnati – Boring mill, horizontal travel = 18’ vertical travel = 72” spindle travel = 36” with two six foot square movable rotating tables
* Carlton – CNC drilling & tapping machine, X = 240” Y = 96” table 40” x 21’
* Cincinnati – CNC automatic tool change 5 axis machining center, X = 50”
Y = 30” Z = 26” with built in A and B rotary tables
* Cincinnati – CNC automatic tool change machining center, X = 100” Y = 36”
Z = 30” table 31” x 104” with two built in rotary tables
* Cincinnati – CNC automatic tool change machining center, X = 100” Y = 48”
Z = 30” table 31” x 104” with two built in rotary tables
* Cincinnati – CNC automatic tool change machining center, X = 60” Y = 40”
Z = 30” table 31” x 64” with auxiliary rotary table
* Mitsui Seiki, HU63A – CNC automatic tool change machining center with pallet changer, X = 35.4” Y = 37.4” Z = 31.3, table size 37.4” x 37.4”
* Mori Seiki, MH-40 – CNC automatic tool change machining center with pallet changer, X = 22.05” Y = 19.69” Z = 20.05”, table size 15.75” x 15.75”
* Mazak, Integrex e-1060V/6 – CNC automatic tool change full 5 axis machining center w/ milling and turning capabilities equipped w/ 2 pallets maximum swing of 41.34”, X=60.04” Y=41.73” Z=52.95”

Grinding Machines:
* Blanchard – 84” table, capacity 100” swing x 36” vertical height
* Blanchard – 32” table, capacity 36” swing x 14” vertical height
* DoAll – surface grinder, capacity 6”x 12” x 9” under wheel
* Cincinnati – tool & cutter grinder
* Anor – knife grinder, capacity 2” x 8” x 168”

Planers:
* Rockford – open side, capacity 4’ wide x 4’ high x 10’ long

Drill Presses:
* Buffalo – #18
* Willis Bergo Radial Drill
* Jet - Bench
* Fosdick M.T. Co
* (2) Chicago

FINAL METAL PREPARATION

* Sandblast Room – Enclosed 12’0” x 15’0’ x 13’0” with related sandblast equipment, steel grit
* Paint Booth – (2) 92” x 96” x 80” equipped with airless or pressure system
* Paint Room – 15’0” x 30’0” equipped with airless or pressure system
* Hammond – Deburring & Polishing
* Pressure Island – For cleaning, iron phosphate
* Finishing – HVLP, our complete finishing department with the most sophisticated equipment is currently applying lacquers, enamels, epoxies, acrylics, vinyls and other coatings to meet rigid customer specifications
* Assembly – Fully equipped with the latest tooling, hardware, and equipment to
accommodate every job

QUALITY ASSURANCE

Certified/Recognized Standards:
* ISO 9001:2000 – Certified
* A.S.M.E. – Section VIII, Division I
* A.S.M.E. – B31.1 Power Piping
* European Pressure Equipment Directive (PED)
* Manufacturing License of Boiler & Pressure Vessel Peoples Republic of China
* A.W.S. – B2.1, D1.1, D1.5, & D1.6
* A.I.S.C. – Simple Steel Bridge Structures
* Six Sigma – Certified Black belt on staff
* United Technologies Corporation – Q-Plus

Quality Controls:
* Internal quality audits performed, vendor performance evaluated

Procurement Controls:
* Pre-approved supplier listings, documents revised to include quality requirements, certificates of compliance and mill test reports controlled, source inspections performed, detailed inspection plans requested by suppliers, receiving, in-process, and final inspection check and controls

Process Controls:
* Inspection procedures, instructions and verification of equipment readily available
* First article inspection prior to production start-up
* Inspection plans prepared for critical components

Non-conformance Controls:
* Non-conforming material identified and quarantined
* MRB Material Review Board in place

Process Documentation Controls:
* Process documentation includes hardcopy work orders, shop traveler/quality plan, inspection reports, and drawings
* Documentation maintenance and traceability controls per appropriate codes and/or customer request

Test Equipment:
* Measuring – coordinate measuring machines, faro quantum, micrometers, verniers, gauge blocks, height gauges, bore gauges, ring gauges, and thread gauges
* Testing – mass spectrometer, hydrostatic, pneumatic, hardness, surface temperature, liquid penetrant, visual, magnetic particle, ultrasonic’s, surface finish
* Coating Tests – thickness, paint, corrosion, adhesion
* SPC – Mini Tab, statistical process control software

Diversified Mfg. Inc. Services